Quality

  • First Off Approval Process
  • Measuring and Testing Equipment
  • Statistical Process Control Capabilities
  • Care Audit System
  • Dock, Process, and Product Audits
  • Complete Lot Traceability
  • Detailed Scrap Analysis
  • Mistake Proofing Techniques

Technologies

Injection Capabilities

  • Decorative Molding
  • Insert Molding
  • Overshoot Molding
  • Intricate Assemblies
  • Hot Stamping
  • Pad Printing
  • Sonic Welding
  • Heat Staking
  • Secondary Testing
  • General Assembly

Engineering

Star Plastics provides complete project management support:

  • Project Management Activity
  • Multi-discipline APQP process
  • Customer Liaison
  • Manage all project activity from award to production
  • Manage team members
  • Problem solving and Continuous Improvement
  • Automation and lean cells as needed
  • Monitor Project Performance and Profitability
  • Outside services

MANUFACTURING

60+ Injection moudling machines ranging from 40 Ton to 1500 Ton

  • 10 Ton overhead crane
  • Poke Yoke / mistake proofing methods employed
  • Lean manufacturing techniques and automation as needed

Injection Capabilities

  • Insert Molding
  • Robotic overshoot Molding
  • Decorative Molding

Secondary Capabilities

  • Hot Stamping
  • Pad Printing
  • Sonic Welding
  • Heat Staking
  • Testing

Outside services

  • Interior and exterior paint applications
  • Chrome plating applications
  • Tooling design and fabrication